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18-1
BREAK-FIX PROCEDURES
General
This chapter refers only to replacement of removable modules and plug-ins, not of
other components of the unit. If any other components in the unit require replacement,
contact your local service center
Before replacing modules or plug-ins, see safety issues/warnings in the Installation
chapter above.
For information on installation of the frame/housing on the wall, see the Installation chapter
above.
The ACE3600 has a hot swap capability, which means that the modules can be removed from
their slots and inserted without powering down the unit. The only exception to this rule is the
main power supply module, which cannot be removed during normal operation. See
Replacing a Power Supply Module below for details.
If a module is inserted once the system is running, the system will recognize the module, but
will not operate it using the application until the unit has been rebooted.
Replacing a CPU Module
Procedure 18-1 How to Replace a CPU Module
1. To replace a CPU module,
2. Open the door of the CPU module and press the cable holder downward.
3. Disconnect all cables from the connectors.
4. Simultaneously press on the tabs on the top and bottom of the plastic front of the old
module, and pull the module from its slot. See Figure 18-1.
- ACE3600 RTU 1
- Motorola, Inc 2
- 1301 E. Algonquin Road 2
- Schaumburg, IL 60196 U.S.A 2
- CONTENTS 3
- Contents 5
- GLOSSARY 6
- Glossary 7
- DESCRIPTION 9
- I/O Module Options 10
- Communication Interfaces 10
- ACE3600 RTU Construction 11
- RTU Options 12
- Description 13
- RTU Components 14
- Component Function Notes 15
- INSTALLATION 16
- Bracket Groove 19
- Small Bracket 19
- Large Bracket 19
- Metal Pole 19
- MOUNTING 24
- PRE±INSTALLED 24
- (WELDED) ON SOME 24
- HOUSING BRANDS 24
- Connecting AC/DC Main Power 25
- Clamp - Anchor Point 25
- Anchor Point 2 Clamp 26
- Connecting the Radio 30
- AC-DC/DC-DC 32
- Converter 32
- (in AC or 32
- 18-72V DC PS 32
- Input/Output Connectors 34
- Battery Charger 37
- Backup Battery 40
- Replacing the Backup Battery 42
- CPU MODULE 44
- Front Panel 45
- Pushbuttons 46
- CPU Memory 46
- Real Time Clock (RTC) 47
- CPU Status and Diagnostics 48
- CPU Module 49
- Pushbutton Functionality 51
- Ethernet LEDs 52
- CPU LEDs Behavior 53
- I/O MODULES 56
- I/O Module LEDs 57
- TB Holder and Cables 58
- I/O Modules 59
- User Label 61
- Automatic Module ID 61
- Module Type Number of Power 62
- Supplies 62
- DIGITAL INPUT MODULE 64
- 65
- DI Module Configuration 66
- Sleep Mode 67
- Digital Input Module 68
- DI Module Specifications 71
- General Description 73
- Module Configuration 74
- 32 DO/DI FET 78
- DIGITAL OUTPUT RELAY MODULE 80
- Digital Output Relay Module 83
- Reset DO at Startup 84
- ANALOG INPUT MODULE 88
- Analog Input Module 89
- 50/60 Hz Filtering 90
- AI Filter (Smoothing) 90
- Change Of State (COS) Delta 90
- Input Range 90
- In ± 20 mA 92
- AI Module Specifications 96
- MIXED I/O MODULE 97
- Mixed I/O Module 100
- Module Block Diagram 101
- ACE3600 Radio Types 104
- Radio Installation Kits 105
- Installation 106
- FKN8436A) 108
- FKN8437A) 108
- FKN8432A/ 108
- FKN8438A 108
- #0789422V41) 108
- IV&D Digital Radio 111
- Radio Connections 112
- Radio Disassembly 112
- CPS Programming Settings 112
- Option Name Option Number 117
- FLN3639A) 118
- FKN8427A) 118
- CDM750 Radio 119
- Radio Bracket, Screws and 119
- Washers ( 119
- Port Type 121
- Volume Knob 128
- Port Type Parameters 132
- Option Region Radio 132
- FKN8428A) 133
- FHN6894A) 133
- 0387839V89) 133
- FKN8429A/ 134
- FKN8430A 134
- Radio Information 136
- Radio Power Settings 136
- P/N:0789422V41B 140
- Mobile Radio 142
- Portable Radio 142
- Plastic Boxes 142
- CONFIGURATION 143
- OPTIMIZATION 144
- OPERATION 145
- MAINTENANCE 146
- TROUBLESHOOTING 147
- BREAK-FIX PROCEDURES 148
- Press Down on 149
- Module Release Tab 149
- Press Up on Module 149
- Release Tab 149
- Replacing an I/O Module 150
- Replacing the Motherboard 151
- Break/Fix Procedures 152
- Interconnection Diagrams 153
- Specifications 155
- Appendix A: Specifications 156
- Disposal of Components 158
- General 159
- Connection to a Modem 160
- Connection to GPS Receiver 161
- Connection to a Radio 162
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